Engineering for the
future of manufacturing.
Automation · Robotics · Machine Design · Vision · Traceability
Your process has a problem. We design the solution.
Potsys is a technological engineering firm focused on designing, automating, and integrating comprehensive solutions. We don’t just program PLCs; we tackle the entire challenge from mechanics and electrical to machine vision and production data.
How we work
Understand
Design
Build
Integrate
Validate
Deliver
Technical Capabilities
Industrial Automation
Machine control, sensor/actuator integration, automatic sequences, HMI, and pneumatics with brands like Allen-Bradley, Siemens, and Omron.
Machine Design
3D CAD development (SolidWorks), workstation design, fixtures, poka-yokes, tooling, and mechanisms under DFM/DFA standards.
Robotics
Integration of cobots and robots for pick & place, screwdriving, safe manipulation, and precision industrial dispensing (RTV/Sealants).
Machine Vision
Specialists in Keyence technology. Inspection, presence/absence verification, defect detection, and quality validation.
Electrical Engineering
Control panel design, electrical diagrams, component selection, and machine safety systems under IEC standards.
Traceability & Data
DataMatrix code reading (ISO/IEC 15415), database registration, process data capture, and IIoT readiness.
Documented engineering is our greatest asset.
At Potsys, we believe a machine shouldn’t just arrive working; it must arrive with fully documented engineering, ready for long-term maintenance and scaling.
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International Standardization
IEC 81346, IEC 60617, and ISO 1219 nomenclatures throughout all our engineering documentation.
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Comprehensive Design (DFM/DFA)
We design for manufacturing, assembly, and maintenance. We do not design just "to make it work".
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Agile Structure
Focus on engineering and project control. We coordinate a robust network of external suppliers for machining and mass fabrication.
Plant Floor Applications
Special machines, retrofits, traceability, and integration.
Semi-Automatic Assembly Cell
Process Challenge
Elimination of manual assembly errors through Poka-Yoke verification and operator traceability on auto parts line.
Architecture
- ▸ Siemens S7-1200 PLC
- ▸ Festo pneumatic actuators
- ▸ Bosch aluminum profile structure
- ▸ KTP700 HMI for local control
Validation: Zero assembly defects (PPM = 0) documented in the first 6 months after deployment.
Reading & Traceability Station
Process Challenge
Multi-brand DataMatrix (DPM) reading on highly reflective metal parts for plant ERP registration.
Architecture
- ▸ Keyence SR-X/SR-2000 Readers
- ▸ Integrated dome lighting
- ▸ Profinet to Industrial PC Gateway
- ▸ Local scripting for FTP/SQL delivery
Validation: ISO/IEC 15415 read grade validated. 99.9% successful read rate in a 1.2-second cycle.
Automated Dispensing System
Process Challenge
Application of RTV sealant with constant flow and volumetric bead verification to prevent leaks in aluminum housings.
Architecture
- ▸ SCARA Robot or Cartesian Axes
- ▸ Volumetric flow controller
- ▸ Laser profile sensor for 3D inspection
- ▸ Electrical integration under IEC 60204-1
Validation: Material consumption reduced by 22% and total elimination of rework due to incomplete sealing.
Control and Safety Retrofit
Process Challenge
Update of obsolete relay logic and lack of physical guards on a 100-ton stamping press.
Architecture
- ▸ Allen-Bradley Compact GuardLogix Safety PLC
- ▸ Safety light curtains
- ▸ Zoned emergency stop modules
- ▸ Engineering diagrams EPLAN Electric P8
Validation: Compliance with ISO 13849-1 (PL e). Reduced maintenance times and accurate on-screen diagnostics.
Do you have a process you want to improve?
Tell us what you need. We will develop the conceptual architecture for your project.